UP Rock River Bridge (Janesville)


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Name UP Rock River Bridge (Janesville)
Chicago & North Western Railway Bridge #W-138
Built By Chicago & North Western Railway
Currently Owned By Union Pacific Railroad
Superstructure Contractor Lassig Bridge & Iron Works of Chicago, Illinois (East Track Spans #3-#6)
American Bridge Company of New York (West Track and Span #1)
King Bridge Company of Cleveland, Ohio (East Track Span #2)
Substructure Contractor Unknown (East Track Substructures and South Abutment)
Bates & Rogers Construction Company of Chicago, Illinois (West Track Substructures)
Length 717 Feet Total, 142 Foot Largest Span
Width 2 Tracks, 1 In Use
Height Above Ground 20 Feet (Estimated)
Superstructure Design Double Intersection Warren Deck Truss, Through Plate Girder and Deck Plate Girder
Substructure Design Stone Masonry and Concrete
Date Built 1896 (East Track Spans #3-#6)
c. 1901 (East Track Span #2)
1908 (West Track and Span #1)
Traffic Count 3 Trains/Day (Estimated)
Current Status In Use
Chicago & North Western Railway Bridge Number W-138
Union Pacific Railroad Bridge Number 90.52
Significance Regional Significance
Documentation Date 6/14/2014; 5/7/2023; 3/23/2024

In the early 1850s, several railroad companies began constructing railroad lines radiating from Chicago. The Illinois & Wisconsin Rail Road Company constructed 39 miles of new railroad, extending from Chicago to Cary, Illinois.  The following year, the railroad would be controlled by William B. Ogden, and consolidated into the Chicago, St. Paul & Fond du Lac Rail Road (CStP&FDL).  The CStP&FDL constructed an additional 53 miles to Janesville, Wisconsin in 1855.  The CStP&FDL would be purchased by the Chicago & North Western Railway (C&NW) in 1859.  The C&NW was beginning to construct and acquire a large network of railroads throughout the Midwest.  This line formed a portion of the principal northwest mainline of the C&NW, eventually extending to St. Paul, Minnesota.  At Janesville, traffic was required to run south to Afton to reach the line to Janesville.  Due to increasing traffic along this line, a second track would be constructed beginning in 1882, when a second track was completed from Chicago to Mayfair (Montrose Avenue).  By 1884, the route was double tracked to Des Plaines. 

In 1886, the Janesville & Evanston Railway was incorporated by the C&NW to construct 16 miles of new railroad, connecting Janesville with the existing line at Evansville, Wisconsin.  The railroad would be purchased by the C&NW the following year. By 1893, further double tracking was constructed to Barrington, followed by from Barrington to Janesville between 1898 and 1899.  In the late 19th Century, railroad traffic had become a significant safety hazard for the City of Chicago.  A solution was devised to elevate the railroad tracks throughout the city, placing the railroads upon embankments and constructing subways at each street.  In 1899, the C&NW completed a track elevation from Sangamon Street to Kostner Avenue; followed by Kostner Avenue to Foster Avenue in 1918.  During each of these elevation programs, a third track would be constructed. A third track was completed to Barrington in 1930.  The C&NW would become a prominent railroad in the Midwest, eventually building a system over 11,000 miles long.  Throughout the 20th Century, this line would continue to be an integral part of the C&NW system.  The second track would be removed between Janesville and Harvard in the 1950s.  In 1995, the C&NW would be purchased by the Union Pacific Railroad.  Union Pacific continues to operate the route as the Harvard Subdivision.  Metra operates a commuter service, the Union Pacific-Northwest Line over the Chicago to Harvard section.


Known as the Monterey Bridge, this large deck truss bridge carries a former Chicago & North Western Railway line over the Rock River on the south side of Janesville. The history of the predecessor structures at this location is unclear. The first bridge at this location likely consisted of a wooden deck truss bridge, constructed when the line was first built. In 1873, the bridge was replaced by a an iron Post deck truss bridge, set onto stone substructures. This bridge was strengthened in 1886 by adding an additional truss line of a different pattern between the two Post truss lines. By the late 1890s, the bridge has become too light for traffic and would be reconstructed. In 1896, the Post truss bridge was replaced by four double intersection Warren deck truss spans, reusing the original abutments and apparently set onto new stone piers. In addition, a short 18-foot deck plate girder span was installed on the south end to allow for reuse of the original south abutment. Further alterations to the bridge came in approximately 1901, when the 18-foot deck plate girder span was replaced by a longer span, and the bridge extended with spans of an unknown design to span the new Janesville & Southeastern Railway line and adjacent bridge. In 1907 and 1908, the bridge would again be altered, and a second track added to the west side of the structure. As part of the work, a new through plate girder span was constructed over the railroad on the south end, although it is unclear if the south abutment and south pier (pier #1) were constructed as part of the work.

Currently, the bridge consists of a 61-foot skewed through plate girder span, an 87-foot deck plate girder span, two 142-foot, 8-panel, riveted double intersection Warren deck truss spans, a 130-foot, 7-panel span of the same design, a 105-foot, 6-panel span of the same design and a 50-foot deck plate girder span carrying the west track adjacent to the original north abutment. With the exception of pier #6, the entire bridge is set onto stone substructures, and pier #6 is constructed of concrete. The south abutment, piers and north abutment of the west track appear to be constructed using stone quarried at Duck Creek, Wisconsin; while the north abutment of the east track is constructed using a yellow limestone quarried at an unknown location. The south shore pier, pier #2 is braced to the original south abutment with concrete beams. The original south abutment is unused, and span #2 of the eastern track is located over the structure. Originally, the four deck truss spans were known as Wisconsin Division Bridge #138, while span #2 was known as Bridge #137 1/2 and the southernmost span (span #1) was known as bridge #137 1/4. Prior to 1920, the three separate structures began being considered as a single structure, known as Bridge #138. Lassig Bridge & Iron Works fabricated the east track deck truss spans, while the King Bridge Company fabricated span #2 for the east track. American Bridge Company fabricated all east track spans, as well as the southernmost span (span #1). The south abutment, south pier (pier #1), east track piers and east track north abutment were constructed by unknown contractors, while the west track piers, north pier (pier #6) and west track north abutment were constructed by the Bates & Rogers Construction Company.

Due to the different construction dates, a number of unique features are present on this structure. Both tracks use heavily constructed double intersection Warren deck trusses, which extensively use built-up members and heavily constructed floors. The top chord of the west track spans consist of heavily built-up beams, connected by a solid plate on top and tight X-lacing on the bottom. The bottom chord of the spans are composed of parallel channels, connected by thin plates. The diagonal members are constructed of a combination of rolled members, thin L-shaped bars and V-laced built-up beams. Two different types of V-laced members are used, with tightly V-laced beams forming the inner compression members and a more broadly laced beam forming the tension members. Vertical members connecting the middle of the truss to the top chord are present mid-panel, and are composed of V-laced beams. Floorbeams for the spans are located on top of the top chord, and are composed of I-beams. Four stringers are present on each span, which are arranged into two sets of two and also composed of I-beams. The upper lateral bracing is composed of steel bars, while the lower lateral bracing is composed of V-laced transverse members at the panel points and steel bar diagonals beneath the bottom chord. Additional transverse steel bars connect the two truss lines at the mid-panel points. The interior bracing is composed of two steel channels, which form an "X" shape. The west track deck truss spans use a similar design, although the top chord is constructed with V-laced beams and the bottom chord is constructed with steel channels connected by a tight V-lacing. Diagonal members use a similar pattern, although the use of rolled beams is more extensive in these spans. The diagonal members in the west track span are generally heavier, and are constructed of thicker steel and larger channels. Similar to the east track spans, tightly V-laced beams form a vertical member connecting the center of the truss to the top chord. The floor system uses a similar construction to the east track spans, as do the upper and lower lateral bracing.

The southernmost span (span #1) uses a heavily constructed through plate girder span, consisting of three heavy plate girders, square girder ends and a traditionally compsoed floor. This span is heavily skewed to accommodate the unusual geometry of the railroad crossing underneath. The floor is constructed of floorbeams placed throughout the span, and four stringers arranged into two sets of two. The floorbeams are composed of plate girders, while the stringers are constructed of shallow I-beams. The two deck plate girder spans used for span #2 are similar, consisting of traditionally composed spans. These spans use two heavily constructed girders, connected by traditional bracing. The northernmost span (span #7) for the west track uses a similar design. These spans are supported by steel bents abutting the truss spans. These bents are constructed of a combination of plate girders, rolled beams and built-up V-laced beams. The four main piers (piers #2 through #5) use a typical design, and are constructed using a diamond shape with angled noses on the upstream side. The southernmost pier (pier #1) uses a unique rectangular design, with three taller sections to support the transition between the through plate girder and deck plate girder span. The south abutment uses a standard design, with stepped wing walls extending perpendicular to the structure. The north abutment under the east track and old south abutment both use a lengthy parapet design, which was commonly used in the 19th Century to help stabilize tall fills while minimizing stone required. Timber stringers were likely used to support the tracks on these abutments. Pier #6 and the north abutment of the west track both use standard rectangular concrete designs.

While lattice truss spans were relatively uncommon through the United States, the C&NW used the design extensively. Other railroads in the Midwest also occasionally used the design, although not as frequently. Engineers for the C&NW favored the design, due to its resilience and greater strength without sacrificing economy. Metal lattice truss designs were initially developed for railroad use in the 1870s, often using deep spans with numerous intersections. Through the mid-1880s, short to medium length spans were simplified into double intersection spans, as seen on this bridge. Later additions included vertical members at key points to increase loading capabilities and the improvement of the floor systems. Most lattice spans through the 1880s and 1890s were constructed by the Lassig Bridge & Iron Works, which produced a vast majority of iron and steel bridges for the C&NW during this era. The C&NW continued to use lattice truss designs nearly exclusively into the 1920s, and was among the only railroads in the United States still using the design into the 20th Century. Since the 1907-08 reconstruction, the bridge has seen few alterations. Today, only the west track remains in use, while the ties and rails have been removed from the east track. Overall, the bridge appears to be in fair condition, with several areas of severe section loss and corrosion to various steel plates of the superstructure. The author has ranked this bridge as being regionally significant, due to the truss design and unusual configuration.


Citations

Builder and build date (east track truss spans) Engineering Record; Volume 40, Issue 4
Builder and build date (west track and span #1) Chicago & North Western Valuation Notes at the Chicago & North Western Historical Society Archives
Builder (east track span #2) Missing King Bridge Company plaque
Builder (west track substructure) Bates & Rogers Construction Company plaque
Railroad History Citation ICC Valuation Information, Compiled by Richard S. Steele

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